Planetary Gear Train Calculator
Planetary Gear Train Calculator
All six configurations of a planetary set, solved from the Willis equation — with every ratio labelled input over output so it cannot be read upside down, the forced ring tooth count, the ideal torque split, the planet’s own speed, and both assembly conditions for two to eight planets.
Planetary gear train
Sun 24, planet 18 and therefore ring 60, with the ring held, the sun driven at 1000 rpm with 50 N·m, three planets, module 2
One kinematic equation, one coaxial constraint, two assembly conditions
- Willis
- the first equation, and the only kinematics on the page. Everything else is algebra on it. It says that the sun, the ring and the carrier have TWO degrees of freedom between them, not one: fix any one member and the other two are locked together, which is why a configuration is three choices and not one. Written the way most textbooks write it, (ns − nc)/(nr − nc) = −R/S, it is the same statement: the gearset seen from the carrier is an ordinary internal pair
- R = S + 2P
- the coaxial condition. The sun, the ring and the carrier all turn about one axis, so the planet centre distance from the sun, m(S+P)/2, must equal its distance from the ring’s centre, m(R−P)/2. Rearranged, that is R = S + 2P, and inverted it is P = (R − S)/2. The ring tooth count is therefore not a design choice: pick the sun and the planet and the ring is decided. Note what this does to the ratio — 1 + R/S becomes 2 + 2P/S, so the ring size drops out of the ratio entirely
- (S + R)/n
- the equal-spacing, or homogeneity, condition: it must be a whole number for n planets to sit at equal angles. The published source that names the four planetary tooth-matching conditions also says which one gets forgotten, and it is this one. It is pure arithmetic, it has nothing to do with clearance, and it is the condition that decides whether the parts go together at all. Unequal spacing is possible and is sometimes done deliberately for noise, at the cost of a radial load on the sun and ring bearings that equal spacing cancels
- (S+P)sin(180°/n) > P + 2
- the neighbour condition: adjacent planets must not touch. Derived rather than quoted, because the published algebra for it that was read for this batch is dimensionally impossible as printed. The planet centres lie on a circle of radius m(S+P)/2, so the chord between adjacent centres is m(S+P)sin(180°/n); each planet’s tip circle is m(P + 2) across, with the 2 being twice ISO 53’s one-module addendum. The module cancels, so this is a tooth-count condition like the other one
- S : R : (S+R)
- the ideal torque split, derived on this page from power balance rather than taken from a table. The three external torques sum to zero and the carrier always takes the biggest of them. The torque ratio between any two members is the inverse of their speed ratio, exactly, because the set is assumed lossless
- np − nc
- the planet speed RELATIVE TO THE CARRIER, which is what the planet bearing actually turns at and the number a bearing life calculation needs. It is not the planet’s absolute speed, and on the default gearset the two are 666.7 and 952.4 rpm — a 43 per cent error if you use the wrong one. It comes from the sun-planet mesh seen from the carrier: np − nc = −(S/P)(ns − nc), and the ring-planet mesh gives the identical answer, which is the check worth having
Worked example
Sun 24, planet 18 and therefore ring 60, with the ring held, the sun driven at 1000 rpm with 50 N·m, three planets, module 2
THE RING IS NOT A CHOICE. R = S + 2P = 24 + 36 = 60 teeth. The three members are coaxial, so the planet's centre distance from the sun axis has to be the same measured outwards to the sun and inwards from the ring, and that forces it. Turn it round and it is just as useful: a 60-tooth ring and a 24-tooth sun need P = (60 − 24)/2 = 18-tooth planets, and nothing else will mesh.
THE RATIO, AND WHICH WAY UP IT GOES. With the ring held the reduction is 1 + R/S = 1 + 60/24 = 3.5 : 1, and that is input speed DIVIDED BY output speed. So the 1000 rpm sun drives the carrier at 1000/3.5 = 285.71 rpm. The carrier is slower. Printing 3.5 as a multiplier — “output = input × 3.5” — is the single commonest error on planetary pages, and it is invisible because 3500 rpm is as plausible a number as 285.7. Drive the same gearset from the carrier instead and you get the overdrive: 1000 rpm into the carrier spins the sun to 3500.
AND THE SAME NUMBER WITHOUT THE RING. Because R = S + 2P, 1 + R/S is identically 2 + 2P/S = 2 + 36/24 = 3.5. The ring tooth count has cancelled out. That is worth carrying away: the ring-held reduction of a single stage is decided entirely by the planet-to-sun tooth ratio, it can never be 2 : 1 or less, and the ceiling is set by how few teeth you can put on the sun.
THE PLANETS GO ROUND AND ROUND THEMSELVES. The carrier turns at 285.71 rpm, and the planet turns at -666.67 rpm absolute — negative, because it rolls backwards inside the fixed ring. Its speed relative to the carrier, which is what its own bearing sees, is -952.38 rpm. Those two numbers are 43 per cent apart and a planet bearing calculation needs the second one. Both meshes agree on it: −(S/P)(ns − nc) from the sun side and +(R/P)(nr − nc) from the ring side give the same figure, and a wheel rolling inside a fixed circle gives it a third time.
THE TORQUE, AND THE REACTION NOBODY DESIGNS FOR. The split is S : R : (S+R) = 24 : 60 : 84. With 50 N·m into the sun, the ring takes 125.0 N·m and the carrier delivers 175.0 N·m — which is 50 × 3.5, as it has to be, because speed times torque is conserved in a lossless set. The three sum to zero. The number to notice is the ring's: 125.0 N·m is two and a half times the input torque, it is a static reaction rather than a transmitted load, and it is carried by whatever holds the annulus to the housing. That is the load that strips gearhead flange bolts.
CAN IT BE BUILT WITH THREE PLANETS? Two questions, both of which have to answer yes. Spacing: (S + R)/n = 84/3 = 28, a whole number, so three planets sit at exactly 120°. Clearance: the chord between adjacent planet centres is (S+P)sin 60° = 42 × 0.8660 = 36.373 modules against a planet tip diameter of P + 2 = 20, so they clear by 16.373 modules, or 32.75 mm at module 2. Both pass. Try five and the clearance is fine but 84/5 = 16.8 is not a whole number; try seven and 84/7 = 12 is perfect but the planets interfere by 1.777 modules. Six is the most this gearset will take, and neither condition on its own would have told you that.
WHAT THE EXTRA PLANETS BUY. The tangential load at the sun mesh is 2Ts/ds = 2 × 50 000/48 = 2,083.3 N in total, which with three planets is 694.4 N each. That division is the whole reason planetary gearing exists: the same torque through a parallel-shaft pair would put all 2,083 N on one tooth. It is also the ideal, and the planets do not share equally — see the note below.
All six configurations of one gearset — sun 24, planet 18, ring 60
| Held | Input | Output | Closed form | Ratio, input ÷ output | Output at 1000 rpm in (rpm) | Direction | Effect | Where you meet it |
|---|---|---|---|---|---|---|---|---|
| Ring (annulus) | Sun | Carrier | 1 + R/S | 3.5000 | 285.71 | same | reduction | the ordinary planetary reduction gearbox: a servo gearhead, a hub motor, the final drive of a hoist |
| Sun | Ring (annulus) | Carrier | 1 + S/R | 1.4000 | 714.29 | same | reduction | the mild reduction of an automatic transmission’s upper gears, and the one case that can never reduce by more than 2 |
| Carrier | Sun | Ring (annulus) | −R/S | -2.5000 | -400.00 | REVERSED | reduction | a reversing stage with the carrier bolted down — which is a plain internal gear pair with an idler, and is how reverse gear is got in a planetary automatic |
| Ring (annulus) | Carrier | Sun | 1 / (1 + R/S) | 0.2857 | 3,500.00 | same | overdrive | the first case driven backwards: a speed increaser for a generator or a supercharger |
| Sun | Carrier | Ring (annulus) | 1 / (1 + S/R) | 0.7143 | 1,400.00 | same | overdrive | an overdrive top gear, between 0.5 and 1 |
| Carrier | Ring (annulus) | Sun | −S/R | -0.4000 | -2,500.00 | REVERSED | overdrive | a reversing speed increaser, the rarest of the six |
How many planets the 24/18/60 set will take, and why
| Planets | (S+R) ÷ n | Spaces equally? | Centre chord (modules) | Tip diameter (modules) | Gap (modules) | Clearance | Verdict | Tooth load per planet (N) |
|---|---|---|---|---|---|---|---|---|
| 2 | 42.000 | yes | 42.000 | 20.0 | +22.000 | clears | BUILDABLE | 1,041.7 |
| 3 | 28.000 | yes | 36.373 | 20.0 | +16.373 | clears | BUILDABLE | 694.4 |
| 4 | 21.000 | yes | 29.698 | 20.0 | +9.698 | clears | BUILDABLE | 520.8 |
| 5 | 16.800 | NO | 24.687 | 20.0 | +4.687 | clears | no | 416.7 |
| 6 | 14.000 | yes | 21.000 | 20.0 | +1.000 | clears | BUILDABLE | 347.2 |
| 7 | 12.000 | yes | 18.223 | 20.0 | -1.777 | INTERFERES | no | 297.6 |
| 8 | 10.500 | NO | 16.073 | 20.0 | -3.927 | INTERFERES | no | 260.4 |
One ring size, nine gearsets: the reduction is 2 + 2P/S
| Sun S | Planet P | Ring R | P ÷ S | Reduction 1 + R/S (input ÷ output) | Output ÷ input | 2 + 2P/S | Note |
|---|---|---|---|---|---|---|---|
| 12 | 24 | 60 | 2.0000 | 6.0000 | 0.16667 | 6.0000 | undercuts below 17 teeth without profile shift |
| 16 | 22 | 60 | 1.3750 | 4.7500 | 0.21053 | 4.7500 | undercuts below 17 teeth without profile shift |
| 20 | 20 | 60 | 1.0000 | 4.0000 | 0.25000 | 4.0000 | |
| 24 | 18 | 60 | 0.7500 | 3.5000 | 0.28571 | 3.5000 | |
| 30 | 15 | 60 | 0.5000 | 3.0000 | 0.33333 | 3.0000 | |
| 36 | 12 | 60 | 0.3333 | 2.6667 | 0.37500 | 2.6667 | |
| 40 | 10 | 60 | 0.2500 | 2.5000 | 0.40000 | 2.5000 | |
| 44 | 8 | 60 | 0.1818 | 2.3636 | 0.42308 | 2.3636 | |
| 48 | 6 | 60 | 0.1250 | 2.2500 | 0.44444 | 2.2500 |
The ideal torque split, 24/18/60, with 50 N·m into the sun
| Member | Share | Teeth | × the sun’s torque | Torque (N·m) |
|---|---|---|---|---|
| Sun | S | 24 | 1.0000 | 50.000 |
| Ring (annulus) | R | 60 | 2.5000 | 125.000 |
| Carrier | S + R | 84 | 3.5000 | 175.000 |
Six gearboxes from one set of parts, a ring tooth count you do not get to choose, and two assembly conditions that disagree with each other
The ratio on this page is always input speed divided by output speed, and that is not a pedantic point. Take the commonest configuration: ring held, sun driven, carrier out. The reduction is 1 + R/S, which for a 24-tooth sun and a 60-tooth ring is 3.5. Drive the sun at 1000 rpm and the carrier turns at 285.7 rpm. It is slower. Printing that 3.5 as a multiplier — “the output runs at 3500 rpm” — is the commonest error on planetary pages anywhere, and it survives review because 3500 is exactly as plausible a number as 285.7 and because the formula is right either way. The same gearset driven from the carrier instead is a 3.5 times speed increase, and that is a different one of the six configurations, with a different closed form. Every ratio here carries its direction in the label.
A planetary set has two degrees of freedom, so a configuration is three choices and not one. The Willis equation, S·ns + R·nr = (S + R)·nc, relates three speeds with one equation, which leaves two free. Hold one member and the other two are locked together; which one you hold, which one you drive and which one you take the output from are independent decisions, and the six combinations give six genuinely different gearboxes from one set of parts. The table above runs all six for the same 24/18/60 set: the ratios are 3.5, 1.4, −2.5, 0.2857, 0.7143 and −0.4, a span of more than twelve to one with two sign changes in it. An automatic transmission is built on exactly this: it gets several forward ratios and a reverse out of one or two planetary sets by changing which member a clutch or brake holds.
The ring tooth count is not a design choice, and the ratio does not depend on it. All three members turn about one axis, so the planet’s centre distance has to come out the same measured outwards from the sun and inwards from the ring, which forces R = S + 2P. Substitute that into 1 + R/S and the ring cancels: the ring-held reduction is identically 2 + 2P/S. It depends only on the planet-to-sun tooth ratio. Two things follow that are worth remembering. A single ring-held stage can never reduce by 2 : 1 or less, whatever you do with the teeth, because 2P/S is always positive. And the top of the range is set not by the ring but by how few teeth the sun can have. At 17 teeth a standard 20° tooth is at the undercut limit, so with a 60-tooth ring the span that respects it runs from 2.25 : 1 up to only 4.333 : 1, an 18-tooth sun with 21-tooth planets. Pushing past that means either a profile-shifted sun of 12 to 16 teeth, which gets you to 6 : 1 with the same ring, or a bigger ring: 10 : 1 with an 18-tooth sun wants 72-tooth planets and a 162-tooth ring. Beyond about ten to one, two stages or stepped planets win.
Two assembly conditions, independent of each other, and both have to pass. This is where a planetary design actually fails, and it is the part most pages leave out. The first is arithmetic: the planets can only be equally spaced if (S + R) divides exactly by their number, because stepping one planet round by one spacing has to advance the sun by a whole number of teeth. The second is geometry: the planet centres sit on a circle of radius m(S+P)/2, so adjacent centres are m(S+P)sin(180°/n) apart, and that has to exceed the planet tip diameter m(P+2) or the planets foul one another. Neither condition knows about the other. On the 24/18/60 set they disagree twice: five planets clear each other easily and will not space, because 84/5 is 16.8; seven planets space perfectly at twelve teeth each and interfere by nearly two modules. Six is the most the set will take, and you cannot get that from either condition alone. The chart and table above work both of them through 2 to 8 planets for whatever tooth counts you enter.
The torque split is forced, and the reaction on the held member is bigger than the input. Three external torques, summing to zero because nothing accelerates, with power conserved at every admissible speed: that is enough to fix the split completely as Tsun : Tring : −Tcarrier = S : R : (S + R). It was derived here rather than copied, because the one published statement of it read for this page does not satisfy power conservation against its own kinematic equation. With 50 N·m into a 24-tooth sun of the default set, the carrier delivers 175 N·m — 50 times the 3.5 reduction, as conservation demands — and the ring has to be held against 125 N·m. That last number is the one that gets forgotten. It is two and a half times the input torque, it is a static reaction rather than a transmitted load, and it is carried entirely by whatever fixes the annulus to the housing.
What the page does not know: the planets do not share equally. The load-per-planet figure here is the total tangential load divided by the number of planets, which is the ideal. Real sets do not achieve it. Pitch errors, carrier-bore position errors, ring rim flexibility and the fact that nothing is perfectly concentric all mean one planet takes more than its share, and the correction is a mesh load factor applied in a rating standard — ISO 6336 or ANSI/AGMA 2001 — rather than anything a kinematic calculation can see. Three planets are a special case worth knowing: three points define a plane, so a three-planet set with a floating sun or a floating carrier can self-centre and shares load far better than four or more can without deliberate compliance. That is why so many planetary gearheads have exactly three planets even when the arithmetic would allow six.
Frequently asked questions
What is the gear ratio of a planetary gear set?
It depends on which member you hold, and there are six answers rather than one. With the ring held and the sun driven, the reduction is 1 + R/S — input speed divided by output speed, so a sun of 24 teeth in a ring of 60 gives 3.5 : 1 and a 1000 rpm sun turns the carrier at 285.7 rpm. With the sun held and the ring driven it is 1 + S/R, which is always between 1 and 2. With the carrier held it is −R/S, reversing. The other three configurations are those three run backwards and are overdrives: 1/(1 + R/S), 1/(1 + S/R) and −S/R. The table on this page runs all six for one gearset and labels every ratio with its direction.
How many teeth should the ring gear have?
You do not get to choose. R = S + 2P is forced by the fact that the sun, the ring and the carrier are all on one axis — the planet’s centre distance has to be the same whether you measure it out from the sun or in from the ring. So a 24-tooth sun with 18-tooth planets needs a 60-tooth ring and nothing else will mesh. Turned round, a 60-tooth ring and a 24-tooth sun need (60 − 24)/2 = 18-tooth planets. If the sum comes out odd, there is no integer planet count that fits and one of the other two numbers has to move.
How many planets can I use?
Two conditions have to pass and they are independent. The planets space equally only if (S + R) divides exactly by their number; and they clear each other only if (S + P)·sin(180°/n) is greater than P + 2, which is the planet tip diameter in modules. On a 24/18/60 set the two conditions reject different counts: five planets clear comfortably but 84/5 is not a whole number, and seven planets divide 84 exactly but physically overlap. The answer is six, and the page prints the most your own gearset will take. Most commercial gearheads use three, not because the arithmetic stops there but because three planets can self-centre on a floating member and share load much better than more can.
Is 1 + R/S the reduction or the speed increase?
The reduction. It is input speed divided by output speed, so the output is slower by that factor: ring held, sun at 1000 rpm, 24-tooth sun in a 60-tooth ring gives a carrier speed of 1000/3.5 = 285.7 rpm. Printing it as a multiplier is the commonest error on planetary pages and it is hard to spot, because the wrong answer is as plausible as the right one. The speed increase from the same gearset is a different configuration — carrier driven, sun out — and its ratio is 1/(1 + R/S) = 0.2857, which the page also prints.
How much torque does the fixed ring have to hold?
R/S times the sun’s torque, which is more than the input. For the default 24/18/60 set with 50 N·m into the sun, the ring reaction is 125 N·m and the carrier output is 175 N·m; the three sum to zero because nothing is accelerating. The ring figure is the one designers forget, because it is a static reaction rather than a transmitted load — but it is carried by whatever fixes the annulus to the housing, and at two and a half times the input torque it is usually what sizes those fixings. The coupling page covers the other end of the same problem.
How fast do the planets turn?
Two different answers, and a bearing calculation needs the second one. On the default set with the ring held and the sun at 1000 rpm, the planet’s absolute speed is −666.7 rpm — negative, because it rolls backwards inside the fixed ring — while its speed relative to the carrier, which is what its own bearing or bush actually turns at, is −952.4 rpm. Those are 43 per cent apart. The page prints both and labels them. The relative figure comes from the sun-planet mesh seen from the carrier, and the ring-planet mesh gives the identical number, which is a useful check on any planetary arithmetic.
Why do planetary gearboxes carry more torque than ordinary ones?
Because the load is divided between the planets, and because the ring mesh is an internal one. The tangential load at the sun is 2T/d whatever you do, but with three planets each mesh carries a third of it, so the same torque needs a third of the face width or a smaller module. The internal ring mesh helps again: an internal tooth pair has a larger relative radius of curvature than an external one at the same size, so the contact stress is lower for the same load. The ideal split is what this page computes; the real one is worse, and the factor that corrects it belongs to a rating standard rather than to kinematics.
Can a single planetary stage give a 2 : 1 reduction?
With the ring held, no — not with any tooth counts at all. The reduction is 1 + R/S, and R = S + 2P turns that into 2 + 2P/S, which is strictly greater than 2 because the planets have to have teeth. The closest you can get is a very large sun with very small planets, and the planets then run out of teeth before the ratio reaches 2. Holding the sun instead gives 1 + S/R, which is always between 1 and 2, so that is where a ratio under 2 comes from; the page’s second configuration does it. This is the only hard limit in planetary gearing that comes out of the geometry rather than out of manufacturing.
Related calculators
References
- tec-science, Transmission ratio of planetary gears (read 6 October 2026). The independent statement of the Willis equation used to check the solve on this page: nrzr = nc(zr + zs) − zsns, which rearranges to the form used here, zsns + zrnr = (zs + zr)nc. It is also the source for the three named closed forms and — the part that matters — for their DIRECTION: it gives ir = 1 + zr/zs with the ring held, is = 1 + zs/zr with the sun held and i0 = −zr/zs with the carrier held, all defined as input speed divided by output speed, and states that the first of those is above 2 and the second between 1 and 2.
- Universidad de Almería, Teoría de Máquinas y Mecanismos course notes, lessons 8.1 (ordinary gear trains) and 8.2 (planetary gears) (read 6 October 2026). The source for the two rules the gear-train page is built on, stated in one place and in general form: for an ordinary train i = ωout/ωin = (−1)n·Zin/Zout with n the number of EXTERNAL meshes, and intermediate gears — idlers — “reverse the direction of rotation but do not affect the numerical value”; for a compound train i = (±1)·ΠZdriving/ΠZdriven. Its general Willis form, (ωout − ωcarrier)/(ωin − ωcarrier), is the one the planetary page solves.
- MathWorks Simscape Driveline, Planetary Gear block reference (read 6 October 2026). Used for one thing only: its statement of the kinematic constraint in the compact form (1 + gRS)ωC = ωS + gRSωR with gRS = NR/NS, which is the Willis equation of this page divided through by the sun tooth count, and so an independent third statement of it. Its torque-balance line is NOT used: as the page prints it, the balance does not satisfy power conservation against its own kinematic constraint, so the torque split on this page is derived from power balance instead and proved rather than quoted.
- Yang Jian-hua et al., Single Planetary Mechanism Teeth Matching Conditions, Proceedings of the 2015 International Conference on Advanced Manufacturing and Industrial Application (Atlantis Press, read 6 October 2026). The published source for treating the planetary tooth counts as a set of simultaneous CONDITIONS rather than a ratio calculation, and for naming the four of them: the concentric condition, the homogeneity (equal-spacing) condition (zs + zr) / np = integer, the neighbour condition, and the ratio-deviation condition. It also says which one gets forgotten: the equal-spacing condition is “most easily ignored” despite being the one that decides whether the parts go together at all. Its printed algebra for the concentric and neighbour conditions is garbled in the copy read here — the concentric condition appears as 2(zs + zp) = zr, which is not dimensionally possible — so both are DERIVED from the geometry on this page rather than copied, and the derivation is shown.
- ISO 53:1998, Cylindrical gears for general and heavy engineering — Standard basic rack tooth profile. Cited by number. One coefficient is taken from it and it is the one the planet-clearance condition on this page depends on: the basic rack addendum is one module, so a planet’s tip diameter is m(zp + 2) and the neighbour condition reads (zs + zp)sin(180°/n) > zp + 2. A gearset cut to a different addendum coefficient needs that 2 changed, and the page says so.
- ISO 54:1996, Cylindrical gears for general engineering and for heavy engineering — Modules. Cited by number and not reproduced. The module series offered on these pages is series I, which was read from the standard’s own published preview during an earlier batch of this project and is reused rather than re-transcribed; series II’s module 6.5 is flagged there as one to avoid and is not offered.
- ISO 6336, Calculation of load capacity of spur and helical gears, and ANSI/AGMA 2001-D04. Both cited by number only and neither reproduced nor used for a number on these pages. They are named because they are where a planetary load-sharing or tooth-rating question goes next: the load per planet computed here is the ideal equal split, and the mesh factor that corrects it for the fact that the planets never share equally is a rating-standard quantity, not a kinematic one.
CalcEngines mechanical calculators are for education and design estimates. Results depend on the values you enter and the assumptions stated on the page, and they do not replace a qualified engineer's check. Standards, material grades and manufacturer data change — verify against the current standard and the supplier's own catalogue before you specify, machine or build anything.
