Bolt Group Shear Calculator
Bolt Group Shear Calculator
A rectangular bolt group carrying an in-plane load with an eccentricity, by the elastic method — direct shear shared equally plus a torsional component from the centroid, with the resultant on the worst bolt — and the plate’s bearing and tear-out capacity checked beside the bolt’s, because that is usually the real limit.
Bolt group shear
Six M16 class 8.8 bolts in a 3 × 2 grid at 70 mm pitch both ways, carrying 60 kN at 150 mm eccentricity, in single shear on a 10 mm S275 plate with 30 mm edge distance and the threads clear of the shear plane
Direct shear plus torsion, on the corner bolt
- m, n
- columns and rows of the rectangular grid. The closed form for the polar moment is exact for a grid and this page will not take anything else
- Σ(x²+y²)
- polar moment of the bolt group about its centroid, counting each bolt as unit area. Zero for a single bolt, which is why a single bolt cannot carry a moment
- e
- eccentricity of the load from the centroid. Beyond a few bolt spacings the torsional term dominates the direct one completely
- A_b
- the bolt’s nominal body area — the plain shank. AISC applies BOTH nominal stresses to it and carries the thread’s effect in the coefficient, rather than switching area
- L_c
- clear distance from the edge of the hole to the edge of the plate. This is the number tear-out depends on, not the bolt-centre-to-edge distance
- F_u
- tensile strength — of the BOLT in the shear check and of the PLATE in the bearing check. Two different materials in one formula set, which is easy to conflate
Worked example
Six M16 class 8.8 bolts in a 3 × 2 grid at 70 mm pitch both ways, carrying 60 kN at 150 mm eccentricity, in single shear on a 10 mm S275 plate with 30 mm edge distance and the threads clear of the shear plane
Polar moment: (6/12)[70²(9−1) + 70²(4−1)] = 0.5 × 4,900 × 11 = 26,950 mm². The corner bolt is 70 mm from the centroid in x and 35 mm in y
Direct shear: 60,000/6 = 10 kN on every bolt, downwards
Moment: 60,000 × 150 = 9 MN·mm. On the corner bolt that gives 11.69 kN in x and 23.38 kN in y — note that the y component alone is 2.3 times the direct shear, so the eccentricity is doing most of the work
Resultant on the worst bolt = √(11,688² + (10,000 + 23,377)²) = 35.36 kN — 3.54 times what it would carry with no eccentricity
Bolt shear: threads excluded, so F_nv = 0.563 × 800 = 450 N/mm² on the 201.1 mm² shank in single shear = 90.56 kN nominal. Utilisation 39.1%
Plate: the clear distance is 30 − 8.5 = 21.5 mm, so tear-out is 1.2 × 21.5 × 10 × 470 = 121.3 kN, capped by bearing at 2.4 × 16 × 10 × 470 = 180.5 kN. The cap does not bite, so the plate carries 121.3 kN and its utilisation is 29.2%
So the BOLT governs here, at 39% — but only just, and it is worth seeing how easily that flips. Take the edge distance from 30 mm to 22 mm and the plate's capacity falls to 76.14 kN, which is below the bolt's. Put the threads in the shear plane instead and the bolt's capacity falls 20% to 72.38 kN. Both of those are changes a detailer makes without thinking about them
Detailing: the 70 mm pitch is 4.38 diameters, clear of AISC's 2⅔ d minimum (42.7 mm) and its 3 d preference (48.0 mm) and of Eurocode's 2.2 d₀ (37.4 mm). The 30 mm edge distance clears AISC's 1.25 d (20.0 mm) and Eurocode's 1.2 d₀ (20.4 mm)
AISC Table J3.2, reproduced from its own three coefficients
| Bolt group | F_u (ksi) | 0.450 F_u | Published F_nv, N | 0.563 F_u | Published F_nv, X | 0.75 F_u | Published F_nt |
|---|---|---|---|---|---|---|---|
| ASTM A307 (F1554 Gr 36 equivalent) | 60 | 27.0 | 27 | 33.8 | — | 45.0 | 45 |
| ASTM F3125 Gr A325 / Group A | 120 | 54.0 | 54 | 67.6 | 68 | 90.0 | 90 |
| ASTM F3125 Gr A490 / Group B | 150 | 67.5 | 68 | 84.4 | 84 | 112.5 | 113 |
Edge distance and spacing: two codes, and a change AISC made in 2010
| Bolt | Pre-2010 sheared edge (in) | Pre-2010 rolled or cut edge, and the 2010 single column (in) | ÷ d | Bolt (mm) | Minimum edge distance (mm) |
|---|---|---|---|---|---|
| 0.5000 in | 0.8750 | 0.7500 | 1.500 | 12.7 | 19.0 |
| 0.6250 in | 1.1250 | 0.8750 | 1.400 | 15.9 | 22.2 |
| 0.7500 in | 1.2500 | 1.0000 | 1.333 | 19.0 | 25.4 |
| 0.8750 in | 1.5000 | 1.1250 | 1.286 | 22.2 | 28.6 |
| 1.0000 in | 1.7500 | 1.2500 | 1.250 | 25.4 | 31.8 |
| 1.1250 in | 2.0000 | 1.5000 | 1.333 | 28.6 | 38.1 |
| 1.2500 in | 2.2500 | 1.6250 | 1.300 | 31.8 | 41.3 |
What this page is, what it refuses, and what usually governs
| Item | Position |
|---|---|
| Which method | The ELASTIC method: direct shear shared equally plus a torsional component proportional to each bolt’s distance from the centroid. It assumes rotation and translation are decoupled, which is not true, and it is therefore CONSERVATIVE. The instantaneous centre of rotation method is more accurate and less conservative because it allows the bolts to deform plastically — the same relationship the plastic section modulus has to the elastic one — and it is iterative, so it is not something this engine can do: the expression language has no loops and an unrolled solve would have to be proved to converge over the whole input range. If you need the extra capacity, use a tool that does the ICR method. |
| Arbitrary bolt patterns | REFUSED. This page takes a rectangular grid, which includes a single line of bolts in either direction and a single bolt. It will not take a point list, because the expression language cannot hold one — the polar moment here is a closed form for the grid, Σ(x²+y²) = (mn/12)[p_x²(m²−1) + p_y²(n²−1)], and there is no honest way to generalise that to an arbitrary set of coordinates without loops. Pretending otherwise would be worse than saying so. |
| A single bolt with an eccentric load | REFUSED, and the result goes blank. One bolt has zero polar moment, so the elastic method has nothing to resist a moment with. That is not a limitation of the arithmetic; it is the physics. A single bolt cannot carry an in-plane moment in shear, and a connection that relies on one to do so is relying on friction, on a dowel, or on the plates bearing somewhere the drawing does not show. |
| What usually governs | BEARING OR TEAR-OUT ON THE PLATE, not bolt shear — which is the commonest way to get this wrong. A page that checks only the bolt will pass a connection that tears a slot to the edge of the plate. Both are checked here, and the results say which one bites. Tear-out is 1.2 L_c t F_u on the CLEAR distance, so it is very sensitive to the edge distance; bearing is capped at 2.4 d t F_u. |
| Slip-critical connections | NOT COVERED. A slip-critical connection carries shear by friction between the plies, so its capacity depends on the preload and the surface class, not on the bolt’s shear strength — and AISC treats it in a separate clause. What the pages here can tell you is where the preload comes from and how much of it you can count on: see the bolt torque calculator and the preload accuracy calculator. |
| Building and bridge design | This is a machine-element first pass. It is NOT a structural connection design to a building code. Block shear, the net and gross section of the connected parts, prying action, the connection’s rotational ductility, fatigue categories, bolt group eccentricity in the out-of-plane direction and every detailing rule other than the two checked here are outside it. For a real structure the code governs and a qualified engineer signs it. |
The worst bolt, and why the plate usually fails first
A bolt group carrying an in-plane load away from its centroid does two things at once. Every bolt takes V/n of direct shear, and every bolt takes a torsional component proportional to its distance from the group centroid, from the moment V·e. The two add vectorially, and on a rectangular grid the worst bolt is always a corner. The polar moment has a closed form for a grid — Σ(x²+y²) = (mn/12)[p_x²(m²−1) + p_y²(n²−1)] — which this batch checked against an explicit bolt-by-bolt loop at 147 grid and spacing combinations, and the corner-bolt resultant against a brute-force search over every bolt at 48 more.
This is the elastic method, and it is conservative on purpose. It assumes the rotational and translational responses of the group are independent, which they are not. The instantaneous centre of rotation method lets the bolts deform plastically and redistribute, and gives a higher capacity for the same group — the same relationship a plastic section modulus has to an elastic one. It is also iterative, and this engine’s expression language has no loops, so the honest thing is to say which method is being used and point elsewhere for the other, rather than approximate it.
Bearing on the plate and tear-out at the edge are usually the real limits, and a page that checks only the bolt is the commonest way to get this wrong. AISC’s combined expression is R_n = 1.2 L_c t F_u ≤ 2.4 d t F_u: a tear-out term proportional to the CLEAR distance from the hole to the edge, capped by a bearing term. Both use the PLATE’s ultimate strength, not the bolt’s, which is easy to conflate. On this page’s worked example the bolt governs by a small margin — and taking 8 mm off the edge distance flips it. That is a change a detailer makes without thinking about it.
Threads in the shear plane cost about 20%, and it is a factor people forget. AISC drops the nominal shear stress from 0.563 F_u to 0.450 F_u, applied to the same nominal body area. The ratio is 0.799, and it sits very close to the tensile-stress-area-to-shank ratio, which runs 0.78 to 0.82 over M12 and up — so the single coefficient is doing the work a table of areas would. Eurocode takes a different route and switches to the stress area, and it ALSO drops its αᵥ from 0.6 to 0.5 for classes 4.8, 5.8, 6.8 and 10.9, so a high-strength bolt with the thread in shear is penalised twice. The two codes cross on detailing too: worked across M12 to M36, Eurocode’s minimum end distance is 1.29 to 1.35 diameters against AISC’s flat 1.25 d — stricter — while its minimum spacing is 2.38 to 2.47 diameters against AISC’s 2⅔ d — looser.
What this page refuses. An arbitrary bolt pattern: the expression language cannot hold a point list and the closed form here is specific to a rectangular grid, so a grid, a line or a single bolt is what it takes. A single bolt with an eccentric load: zero polar moment, so the answer is blank and the note says why, because that is the physics rather than a gap. Slip-critical connections, where the shear is carried by friction from the preload and the surface class rather than by the bolt’s shear strength. And anything to a building code — block shear, net section, prying, ductility and fatigue categories are all outside a first-pass machine-element calculation. Where the preload matters, the bolt torque calculator and the preload accuracy by tightening method calculator are the pages, and the proof load and tensile stress area calculator has the areas both codes use.
Frequently asked questions
How do I find the worst-loaded bolt in an eccentrically loaded group?
Add two vectors on each bolt: the direct shear V/n, the same on every bolt and in the direction of the load, and a torsional component M·r/Σ(x²+y²) perpendicular to the radius from the group centroid, where M = V·e. On a rectangular grid the worst bolt is always the corner where the two components point the same way. This page evaluates that corner in closed form; the calculation was checked against a bolt-by-bolt search over every bolt in 48 different grid, spacing, load and eccentricity combinations, and the corner won every time.
Is the elastic method or the instantaneous centre method right?
Both are used and the instantaneous centre method is the more accurate. The elastic method assumes rotation and translation are decoupled, which is not true, so it under-predicts the group’s capacity — conservatively. The ICR method allows the bolts to deform plastically and share the load more evenly, in the same way a plastic section modulus exceeds an elastic one, and it needs iteration. This page does the elastic method and says so, because iterating is not something the engine behind it can do honestly. The gap is largest when the torsional component dominates the direct shear.
What usually fails first, the bolt or the plate?
The plate, more often than people expect. Bearing and tear-out scale with the plate thickness and its ultimate strength and, for tear-out, with the clear distance to the edge — 1.2 L_c t F_u, capped at 2.4 d t F_u. A thin plate or a short edge distance will govern long before the bolt does. This page reports both utilisations and which one binds. A calculation that stops at bolt shear can pass a connection that tears a slot to the edge of the plate, and that is the single commonest error on this subject.
Do threads in the shear plane really matter?
Yes, by about 20%. AISC’s nominal shear stress is 0.450 F_u with the threads included in the shear plane and 0.563 F_u with them excluded — the N and X in the designations — both applied to the bolt’s nominal body area. The ratio is 0.799. Eurocode instead uses the tensile stress area for a threaded shear plane, and drops αᵥ from 0.6 to 0.5 for classes 4.8, 5.8, 6.8 and 10.9 as well, so it penalises a high-strength bolt twice. Either way, if the connection can be detailed so the shear plane lands on the plain shank, that is capacity for nothing.
What are the minimum bolt spacing and edge distance?
AISC: spacing not less than 2⅔ bolt diameters with 3 preferred, and edge distance from Table J3.4, which since the 2010 edition has a single column — 1 in for a 3/4 in bolt, and 1.25 d above 1¼ in. Before 2010 there was a second, larger column for sheared edges; AISC dropped it on the reasoning that the bearing and tear-out checks do not care how the edge was cut. EN 1993-1-8 works from the HOLE diameter instead: spacing at least 2.2 d₀ and end or edge distance at least 1.2 d₀. Worked out in bolt diameters the two codes cross — Eurocode is stricter on edge distance and looser on spacing — so neither is simply the conservative one.
Can I use this for a structural steel connection?
No. This is a machine-element first pass. A real steel connection needs block shear on the connected part, net and gross section checks, prying action where there is tension, the connection’s rotational stiffness and ductility, the relevant fatigue detail category if the load cycles, the code’s own load and resistance factors, and a qualified engineer’s signature. Slip-critical connections are a separate clause again, because there the shear is carried by friction from the bolt’s preload and by the surface preparation class, not by the bolt’s shear strength at all.
Related calculators
References
- R. Wang, ezbolt (open-source bolt group solver). Source for the elastic-method equations used here and for the comparison with the instantaneous centre of rotation method: “the key assumption of elastic method is that rotational and translational actions are decoupled and do not influence each other. This is not true and produces conservative results”, where the ICR method “is more accurate and less conservative because it allows for plastic deformation of bolts”.
- ANSI/AISC 360, Specification for Structural Steel Buildings, Tables J3.2, J3.3 and J3.4 and clause J3.10. Cited by table. The nominal shear stresses are reproduced here from the specification’s own coefficients — 0.450 Fu with threads in the shear plane, 0.563 Fu with them excluded, 0.75 Fu in tension — which reproduce every published value (A307 27 ksi, A325 54 and 68, A490 68 and 84, tensions 45, 90 and 113) and which is what settled a fetch that had shifted the A490 columns by one place. Bearing and tear-out are Rn = 1.2 Lc t Fu ≤ 2.4 d t Fu.
- The 2010 change to AISC Table J3.4, as documented by Draftsperson.net (Bolt Edge Distance: AISC Values and the 2010 Change) and cross-checked against steelcalculator.app’s transcription, which prints the pre-2010 two-column form. AISC “removed the sheared-edge distinction in the 2010 Specification” because “the bearing and tearout checks elsewhere in the code do not care how the edge was cut”, and “nothing was made more permissive in 2010 — the larger column was simply dropped as redundant”. Both columns are printed here because drawings to either exist.
- EN 1993-1-8:2005, Eurocode 3: Design of steel structures — Part 1-8: Design of joints, Tables 3.3 and 3.4, via eurocodeapplied.com’s tabulation. The minima are multiples of the HOLE diameter d₀, not the bolt diameter: e₁ ≥ 1.2 d₀, e₂ ≥ 1.2 d₀, p₁ ≥ 2.2 d₀, p₂ ≥ 2.4 d₀. The shear coefficient αᵥ is 0.6 through the shank and for classes 4.6, 5.6 and 8.8 through the thread, and 0.5 for classes 4.8, 5.8, 6.8 and 10.9 through the thread — a class-dependent knock-down AISC does not have.
- Portland Bolt. Bolt Shear Strength Considerations. The source for the shear convention, attributed there to the Industrial Fastener Institute’s Inch Fastener Standards, 7th ed. 2003, B-8: “shear strength is approximately 60 percent of the minimum tensile strength”, with the caveat that “unlike tensile and yield strengths, there are no published shear strength values or requirements for ASTM specifications”. It is a convention, not a specified property.
- ISO 898-1:2013, Mechanical properties of fasteners made of carbon steel and alloy steel — Part 1: Bolts, screws and studs with specified property classes. Cited by clause; the standard is copyrighted and was not fetched. Clause 9.1.6.1 defines the nominal stress area as the circle on the mean of the pitch diameter d₂ and the minor diameter d₃ of the basic profile, which is where the 0.938194 on this page comes from — it is derived here from d₂ = d − 0.649519 P and d₃ = d − 1.226870 P, not copied. Table 3 carries the property classes.
- Kova Fasteners. ISO 898 Part 1 – 2013 (Extract). The source for the minimum tensile strength Rm, the minimum yield or 0.2% proof strength, and the stress under proof load Sp for every property class used here. It also carries the note that for classes 4.8, 5.8 and 6.8 “the values for Rpf min are under investigation” — which is why the second digit of those three designations is a label and not a property.
