Bolt Torque Calculator
Bolt Torque Calculator
T = K·F·d, with the nut factor computed from friction rather than looked up, the torque split into the three terms it is made of — about half into friction under the head, two fifths into the thread, a tenth into stretching the bolt — and the preload band the chosen tightening method actually delivers printed beside the single torque figure. Every published nut factor this batch could source is tabulated and attributed.
Bolt torque
M10 class 8.8, 75% of proof load, friction 0.15 on the thread and 0.15 under the nut, tightened with a torque wrench on an estimated friction coefficient
One line, and then the honest part
- T
- tightening torque at the nut or the head. What a wrench measures, and the only thing in this calculation you can read off an instrument
- F
- preload — the tension in the bolt and the clamp load on the joint. What you actually want, and what nothing on the wrench measures
- K
- the nut factor. Not a constant, not a material property, and about nine tenths friction. It is the whole problem
- d
- nominal thread diameter. Note that K is defined against d and not against the pitch diameter or the bearing diameter, which is why K drifts slightly with size even at fixed friction
- P
- thread pitch. The P/2π term is the only one that does useful work — it is the torque a frictionless screw would need
- d₂
- pitch diameter, where the thread friction acts. The 0.5/cos 30° = 0.577 is VDI 2230’s 0.58, written out
- D_Km
- mean diameter of the bearing face, (d_w + d_hole)/2. Half the torque is spent here, which is why a hardened washer under the turned element is not decoration
- S_p
- stress under proof load, from ISO 898-1 or SAE J429. Stainless has none, so a stainless bolt is preloaded against its 0.2% proof strength
- α
- VDI 2230’s tightening factor, F_max/F_min for the method. The band above is the arithmetic mean split by it
Worked example
M10 class 8.8, 75% of proof load, friction 0.15 on the thread and 0.15 under the nut, tightened with a torque wrench on an estimated friction coefficient
Stress area A_s = (π/4)(10 − 0.938194 × 1.5)² = 57.99 mm². Proof stress for class 8.8 up to M16 is 580 N/mm², so the proof load is 33.63 kN
Target preload at 75% = 25.23 kN. That is Machinery's Handbook's figure for a fastener that will be undone again; 90% is the permanent-joint figure
The three torque terms, in millimetres of effective radius: pitch P/2π = 0.2387, thread friction 0.5 × 9.026 × 0.15/cos 30° = 0.7817, underhead friction 0.5 × 12.815 × 0.15 = 0.9611. They sum to 1.9815 mm
So K = 1.9815 / 10 = 0.1982 — which is the 0.20 that both Portland Bolt and Fastenal publish for a plain or zinc-plated bolt, arrived at from friction rather than from a table
And the split: 48.5% of the torque goes into friction under the nut face, 39.4% into friction in the thread, and 12.0% into stretching the bolt. Nord-Lock publish 50 / 40 / 10; this is the same answer, computed
T = K F d = 0.1982 × 25,225 N × 0.010 m = 49.98 N·m, or 36.9 lbf·ft
NOW THE PART THAT MATTERS. A torque wrench set on an estimated friction coefficient has a VDI 2230 tightening factor of 1.6 to 2.0, which is ±23% to ±33%. At α = 2.0 this 49.98 N·m delivers somewhere between 16.82 kN and 33.63 kN — the top of that band IS the proof load. The answer to “what torque?” is not 50 N·m; it is 50 N·m for a preload between 17 and 34 kN, and if the joint needs 25 kN guaranteed you need a bigger bolt or a better method
Every published nut factor this batch could source, and who publishes it
| Condition | Published by | K | Torque for 25.2 kN on an M10 (N·m) | % of the plain-steel figure |
|---|---|---|---|---|
| Waxed — pressure wax as supplied on high-strength nuts | Portland Bolt | 0.10 | 25.2 | 50 |
| PTFE / proprietary coating on nut, bolt and washer | Fastenal | 0.12 | 30.3 | 60 |
| Lubricated — oil or tapping fluid | Fastenal | 0.15 | 37.8 | 75 |
| Anti-seize, thread locker, or some plain conditions | Fastenal | 0.17 | 42.9 | 85 |
| Plain, unplated, as received, slightly oily | Portland Bolt | 0.20 | 50.5 | 100 |
| Zinc plated, and dry conditions | Fastenal | 0.20 | 50.5 | 100 |
| Hot-dip galvanised | Portland Bolt | 0.25 | 63.1 | 125 |
Where the torque goes, computed size by size at μ = 0.15
| Size | K | Underhead friction (%) | Thread friction (%) | Stretching the bolt (%) | Torque for 75% of proof, class 8.8 (N·m) |
|---|---|---|---|---|---|
| M4 | 0.2019 | 48.2 | 38.0 | 13.8 | 3.1 |
| M5 | 0.1959 | 47.4 | 39.6 | 13.0 | 6.0 |
| M6 | 0.2005 | 48.3 | 38.5 | 13.2 | 10.5 |
| M8 | 0.1994 | 48.5 | 39.0 | 12.5 | 25.4 |
| M10 | 0.1982 | 48.5 | 39.4 | 12.0 | 50.0 |
| M12 | 0.1942 | 47.7 | 40.4 | 12.0 | 85.4 |
| M14 | 0.1941 | 47.8 | 40.5 | 11.7 | 136.4 |
| M16 | 0.1920 | 48.2 | 41.4 | 10.4 | 209.4 |
| M18 | 0.1933 | 47.8 | 40.8 | 11.4 | 291.3 |
| M20 | 0.1917 | 48.1 | 41.5 | 10.4 | 408.3 |
| M22 | 0.1916 | 48.7 | 41.9 | 9.4 | 556.2 |
| M24 | 0.1910 | 47.9 | 41.7 | 10.4 | 703.1 |
| M27 | 0.1901 | 48.4 | 42.3 | 9.3 | 1,025.8 |
| M30 | 0.1908 | 48.3 | 42.0 | 9.7 | 1,395.8 |
| M36 | 0.1898 | 48.4 | 42.3 | 9.3 | 2,427.7 |
The same 25.2 kN target, by tightening method — VDI 2230 Table A8
| Method | Tightening factor α | Scatter it implies (%) | Lowest preload (kN) | Highest preload (kN) | Guaranteed fraction of target (%) |
|---|---|---|---|---|---|
| Ultrasonic length measurement | 1.1 – 1.2 | ±5 – 9 | 22.9 | 27.5 | 83 |
| Mechanical elongation, pressure screws | 1.1 – 1.3 | ±5 – 13 | 21.9 | 28.5 | 77 |
| Mechanical elongation measurement | 1.1 – 1.5 | ±5 – 20 | 20.2 | 30.3 | 67 |
| Hydraulic tensioning | 1.1 – 1.4 | ±5 – 17 | 21.0 | 29.4 | 71 |
| Multipartite nut with a threaded bushing | 1.2 – 1.5 | ±9 – 20 | 20.2 | 30.3 | 67 |
| Yield-point controlled | 1.2 – 1.4 | ±9 – 17 | 21.0 | 29.4 | 71 |
| Rotation-angle controlled (torque plus angle) | 1.2 – 1.4 | ±9 – 17 | 21.0 | 29.4 | 71 |
| Hydraulic impulse driver | 1.2 – 2.0 | ±9 – 33 | 16.8 | 33.6 | 50 |
| Torque-controlled hydraulic, gradual | 1.4 – 1.6 | ±17 – 23 | 19.4 | 31.0 | 63 |
| Torque wrench, dynamic measurement, torque found by test | 1.4 – 1.6 | ±17 – 23 | 19.4 | 31.0 | 63 |
| Torque-controlled, friction coefficient ESTIMATED | 1.6 – 2.0 | ±23 – 33 | 16.8 | 33.6 | 50 |
| Torque-controlled, friction estimated, rough surfaces | 1.7 – 2.5 | ±26 – 43 | 14.4 | 36.0 | 40 |
| Impact wrench or hand tightening | 2.5 – 4.0 | ±43 – 60 | 10.1 | 40.4 | 25 |
What this page deliberately does not do
| What | Why | Where instead |
|---|---|---|
| Print a torque table you can use without reading anything | That table is the thing this page exists to replace. A torque without a stated K, a stated preload target and a stated scatter is three unstated assumptions wearing one number | Everything the table would contain is above, with each assumption on its own line and adjustable. |
| Recommend a K for your joint | K is a property of your surfaces, your lubricant and your washer, measured on the day | The published values are tabulated and attributed above, and the friction route lets you put in what you measured. Portland Bolt’s own instruction is to determine it by experiment. |
| Compute the stress area or the proof load from first principles | One page should own that | The proof load and tensile stress area calculator, which derives ISO 898-1’s 0.938194 rather than quoting it. |
| Tell you how deep the tapped hole has to be | A torque is useless if the thread strips first | The thread engagement length calculator. |
| Hex key, socket and driver sizes; tap drill and clearance drill diameters; pitch to threads per inch | Those are tool and size questions, not features on a part | This site already has a hex key and socket size page, and the converters plugin owns the drill sizes and the pitch/TPI series. Neither is duplicated here. |
Why the nut factor is the whole problem, and why the answer is a band
Almost every page that answers “what torque for an M10?” prints a number and hides three assumptions inside it. The assumptions are what preload is being aimed at, what friction is being assumed, and how wrong the answer is. This page prints all three, because the number on its own is not useful and is sometimes dangerous. T = K·F·d is the whole formula. K — the nut factor — is the whole problem.
K is not a property of the bolt. VDI 2230 writes the tightening torque as three terms: a pitch term P/2π that would exist on a frictionless screw, a thread friction term 0.58·d₂·μ_G, and a bearing-face friction term 0.5·D_Km·μ_K. Divide their sum by d and you have K. Evaluate it for an M10 at a friction coefficient of 0.15 in both places and it comes out at 0.198 — which is the 0.20 that Portland Bolt publish for a plain bolt and Fastenal publish for a zinc-plated one. The published number is right; it just is not a constant. Change the surfaces and it moves between 0.10 and over 0.30, and the same torque then delivers a preload that differs by a factor of three.
Where the torque goes is the paragraph people remember. Nord-Lock state it as 50% into friction under the head or nut face, 40% into friction in the thread, and 10% into actually stretching the bolt. This page does not take that on trust: it evaluates the three terms at every size in the table below and gets 47–49%, 38–42% and 9–14%, averaging 48 / 41 / 11. So the published split is correct, and now it is derived. Two things follow. Lubricating the bearing face is worth about as much as lubricating the thread, because the two terms are similar in size — which is most of what a hardened washer under the turned element is for. And since nine tenths of K is friction, K is a property of the day, the surfaces and the lubricant, not of the fastener.
The honest headline is a band, not a number. VDI 2230’s Table A8 gives a tightening factor α = F_max/F_min for each tightening method; for a torque wrench set on an estimated friction coefficient it is 1.6 to 2.0, which is ±23% to ±33% about the mean. The NASA Fastener Design Manual reproduces two other published tables that say much the same: the Industrial Fasteners Institute put a torque wrench at ±25%, Machine Design put torque control at ±15 to ±30%, and Sandia’s guideline puts an unlubricated bolt at ±35%. So 50 N·m on an M10 class 8.8 is not “25 kN of clamp load”. It is somewhere between 17 and 34 kN, and the top of that band is the bolt’s proof load. Design for the bottom, check the bolt at the top, and if the gap is unacceptable the fix is a better tightening method rather than a more confident table — the preload accuracy by tightening method calculator computes what each one buys you.
What this page needs from elsewhere, and what needs it. The stress area and the proof load come from the proof load and tensile stress area calculator, which derives ISO 898-1’s 0.938194 constant rather than quoting it. A torque is worthless if the tapped hole strips first, which is the thread engagement length calculator. Why a preloaded bolt barely feels an external load is the bolted joint stiffness and separation calculator, and why raising preload usually helps fatigue rather than hurting it is the bolt fatigue under alternating load calculator. If the load is in shear rather than tension, the bolt group shear calculator is the page, and the answer there is usually that the plate fails before the bolt does.
Frequently asked questions
What torque should I use on an M10 class 8.8 bolt?
About 50 N·m if you want 75% of proof load, if the nut factor really is 0.20, and if you accept that the preload you get will be somewhere between about 17 and 34 kN rather than the 25 kN you aimed at. Every one of those conditions is doing work. Waxed threads at K = 0.10 need 25 N·m for the same clamp load and hot-dip galvanised ones at K = 0.25 need 63. If the joint has a published torque from the machine’s maker or from a design code, use that instead — it was measured on the real joint, which is the only way the number can be known.
Why does lubrication change the torque so much?
Because about 90% of the torque is fighting friction and only about 10% is stretching the bolt. The table on this page computes the split from the thread and bearing-face geometry at every size: roughly 48% under the head or nut, 39% in the thread, 12% useful. Halve the friction and you roughly halve the torque needed for the same preload. Which also means the reverse: apply a dry-bolt torque to a lubricated one and you can put nearly twice the intended preload into it.
How accurate is torque as a way of setting preload?
Poor, and the published figures agree about that. VDI 2230’s tightening factor for torque control with an estimated friction coefficient is 1.6 to 2.0, which is ±23% to ±33%. The Industrial Fasteners Institute put a torque wrench at ±25%; Machine Design put torque control at ±15 to ±30%; Sandia’s guideline gives ±35% unlubricated, ±30% cadmium plated and ±25% lubricated. Measuring the bolt’s stretch instead gets you to ±5 to 20% and ultrasonic length measurement to ±5 to 9%. The practical consequence is that a torque-controlled joint can only be designed for the bottom of its band, which wastes most of the bolt.
Is the nut factor K the same as the coefficient of friction?
No, and conflating them is a common error. μ is a property of two surfaces. K is a lumped geometric-and-frictional coefficient defined by T = K F d, so it depends on the pitch, the pitch diameter, the bearing-face diameter and the hole diameter as well as on two different coefficients of friction. This page computes K from those, which is why it can also tell you where the torque went. As a rough guide the two are numerically close for a hex-head steel bolt — μ of 0.15 gives K near 0.20 — but that coincidence is not a relationship.
Should I torque to 75% or 90% of proof load?
Machinery’s Handbook, as quoted in Sandia’s bolted joint guideline, says 75% of the proof strength for removable fasteners and 90% for permanent ones. A torque-controlled joint is often specified lower still, 65–75%, because the scatter has to fit under the bolt’s limit: at ±30% a 75% target reaches 98% of proof at the top of the band. Note that higher preload is usually better for everything except the bolt’s own margin — it raises the separation load, it raises the friction capacity of the joint in shear, and it usually improves fatigue life. The reason not to go higher is the scatter, not the principle.
Does this page cover hex key sizes or tap drill diameters?
No, deliberately. This site already has a hex key and hex socket size page and it is not duplicated here. Tap drill and clearance-hole drill sizes, and pitch to threads per inch with the coarse and fine series, belong to the converters plugin. The line this project draws is that a drill or a size conversion is a converter, and a feature or a force on the part is mechanical. A tightening torque is a force question, so it lives here.
Related calculators
References
- VDI 2230 Blatt 1, Systematic calculation of highly stressed bolted joints — Joints with one cylindrical bolt. Cited by clause and table; the guideline is copyrighted and was not reproduced. The tightening-torque terms used here are its own form, MA = FM[0.16 P + 0.58 d₂ μG + 0.5 DKm μK], where the 0.58 is 0.5/cos 30° written out. Table A8 gives the tightening factor αA; clause R12 gives the endurance limit; clause R4 gives the embedding amount fZ.
- VDI 2230 Blatt 1 Table A8 (“Guide values for the tightening factor αA”), from the extract published by pvp-software.de. Thirteen tightening techniques with their αA ranges, their setting technique and the ± scatter each implies. That scatter column is not independent data: it is exactly (αA − 1)/(αA + 1) rounded to a whole percent, at every one of the thirteen rows, which is what confirmed the column mapping of the extract before any of it was used.
- Nord-Lock Group. What Is the Relationship Between Torque, Preload and Friction? The source for the torque split: “the breakdown of torque usually shows that only 10% of the input torque is useful”, with “underhead torque represents 50% of the input torque” and “thread torque is 40%”. This page does not take those three numbers on trust — it computes the three terms from the thread geometry and the bearing-face geometry and shows that they land on 12 / 40 / 48 percent for an M10 at a friction coefficient of 0.15, which is the same answer.
- Portland Bolt. Bolt Torque Chart and Tension vs. Torque. Source for the other three nut factors: “waxed (e.g. pressure wax as supplied on high strength nuts) = .10, hot dip galvanized = .25, and plain non-plated bolts (as received) = .20”, tension taken at 75% of proof load. It also states the range plainly: K “can range from 0.10 for a well lubricated/waxed assembly, to over 0.30 for one that is dirty or rusty”, and that torque values “that claim to relate torque to pretension without verification shall not be used”.
- Fastenal. Torque-Tension Reference Guide. Source for four of the published nut factors: 0.12 for a PTFE-type coating on nut, bolt and washer, 0.15 for lubricated conditions including oil and tapping fluid, 0.17 for some anti-seize, thread lockers and some plain conditions, and 0.20 for “zinc and dry conditions”. It states the target clamp load as “75% of the proof loads specified by the standard” and warns that “torque is only an indirect indication of tension”.
- NASA Fastener Design Manual (RP-1228), as reproduced by the Engineering Library. Source for the torque coefficient table against equal thread and head friction — K = 0.074, 0.133, 0.189 and 0.250 at μ = 0.05, 0.10, 0.15 and 0.20 — and for the two accuracy tables: the Industrial Fasteners Institute’s (feel ±35%, torque wrench ±25%, turn of the nut ±15%, load-indicating washers ±10%, fastener elongation ±3 to 5%, strain gauges ±1%) and Machine Design’s control accuracies (torque ±15 to 30%, turn ±15 to 30%, torque and turn ±10 to 25%, torque past yield ±3 to 10%, bolt stretch ±1 to 8%).
- Sandia National Laboratories, SAND2008-0371, Guideline for Bolted Joint Design and Analysis: Version 1.0, as reproduced by the Engineering Library. Source for the target preload rule, attributed there to Machinery’s Handbook: “use 75% of the proof strength … for removable fasteners and 90% of the proof strength for permanent fasteners”; for the torque-wrench accuracies by lubrication state (unlubricated ±35%, cadmium plated ±30%, lubricated ±25%); and for Shigley’s frustum form of the member stiffness with the statement that the cone half-angle “should be between 25 and 33 degrees and in general recommends 30 degrees”.
- ISO 898-1:2013, Mechanical properties of fasteners made of carbon steel and alloy steel — Part 1: Bolts, screws and studs with specified property classes. Cited by clause; the standard is copyrighted and was not fetched. Clause 9.1.6.1 defines the nominal stress area as the circle on the mean of the pitch diameter d₂ and the minor diameter d₃ of the basic profile, which is where the 0.938194 on this page comes from — it is derived here from d₂ = d − 0.649519 P and d₃ = d − 1.226870 P, not copied. Table 3 carries the property classes.
- Kova Fasteners. ISO 898 Part 1 – 2013 (Extract). The source for the minimum tensile strength Rm, the minimum yield or 0.2% proof strength, and the stress under proof load Sp for every property class used here. It also carries the note that for classes 4.8, 5.8 and 6.8 “the values for Rpf min are under investigation” — which is why the second digit of those three designations is a label and not a property.
- SAE J429, Mechanical and Material Requirements for Externally Threaded Fasteners, as printed by STS Industrial and by Portland Bolt. The two size bands matter and two other transcriptions of this table lost them: one repeated grade 2’s 55/57/74 ksi row into the over-3/4-inch band, which is really 33/36/60, and another swapped grade 5’s large-size yield and tensile columns to give a yield above the tensile. The rule that a yield minimum cannot exceed a tensile minimum is what caught both.
- ISO 3506-1:2020, Fasteners — Mechanical properties of corrosion-resistant stainless steel fasteners — Part 1: Bolts, screws and studs with specified grades and property classes, Table 2. Read from the copy hosted by fpg-co.com. Property class 50 is 500 N/mm² tensile and 210 N/mm² at 0.2% non-proportional elongation, class 70 is 700 and 450, class 80 is 800 and 600, and class 100 is 1,000 and 800. Note what is NOT in that table: a stress under proof load. ISO 3506 does not define one, so “75% of proof” has no meaning for a stainless bolt.
