Forward Converter Calculator | Single & Two-Switch Design
Power Electronics

Forward Converter Calculator

This professional tool designs Forward Converters, a robust isolated topology derived from the Buck converter. It supports Single-Switch (with Reset Winding or RCD) and Two-Transistor configurations.

Use this calculator to determine transformer turns ratio, output inductance, and critical component voltage stress for your power supply design.

Configuration

Input
V
V
V
A
kHz
0-1
@min
%
mm²
T
Forward Converter Schematic

Design Analysis

CCM
Transformer Turns
Primary (Np)
Secondary (Ns)
Ratio (n)
Duty @ Min Vin—%
Duty @ Max Vin—%
Output Filter
— µHInductor (Lout)
— µFCapacitor (Cout)
Ripple Current (ΔI): — A

Component Stress

ComponentVoltage (Spec)Current (Avg)
MOSFET
Rectifier Diode
Freewheel Diode

Forward Topology Comparison

Choosing between Single-Switch and Two-Transistor Forward designs.

FeatureSingle-Switch (Reset)Two-Transistor
Switch Voltage Stress2 × Vin (High)1 × Vin (Low)
ComplexityLow (1 FET)Medium (2 FETs + High Side Drive)
Power RangeUp to 150W150W – 500W+
Leakage EnergyDissipated or ResetRecycled to Input (Efficient)

Key Design Formulas

Turns Ratio (n)

n = (Vin_min × Dmax) / (Vout + Vf)

Determines the step-down ratio. Typically Dmax is set to 0.45.

Output Inductance (Lout)

Lout = (Vout × (1 – D)) / (fsw × ΔIL)

Sized to limit current ripple (ΔIL) to 20-40% of Iout.

Switch Voltage (VDS)

Single Switch: ~2 × Vin
Two-Transistor: ~1 × Vin

Single switch requires high voltage MOSFETs (e.g. 800V-1000V for mains).

How to Use

1

Choose Topology

Select Single-Switch for lower power/cost, or Two-Transistor for higher power and lower voltage stress on the switches.

2

Set Input/Output

Define your input voltage range and output requirements. The calculator automatically estimates the turns ratio (n) based on your target duty cycle.

3

Check Stress

Review the Switch VDS. In Single-Switch designs, this can be 2x or 3x the input voltage. Ensure your MOSFET is rated for it.