PCB Design Tools

PCB Trace Width Calculator

When high current flows through a PCB trace, it generates heat. To prevent delamination or burning, the trace must be wide enough to dissipate that heat.

This calculator uses the IPC-2221 Standard to determine the minimum required trace width for a given current and allowable temperature rise. It also checks for Voltage Drop and Power Loss.

Design Parameters

Input
Amps

Thermal Limits

IPC-2221
°C
°C

Required Geometry

Result
Min Trace Width
mils
(— mm)

Electrical Characteristics

Resistance
Voltage Drop
Power Loss
Max Temp
FR4 PCB Substrate Width

IPC-2221 Formulas Explained

Required Area

Area = (I / (k × ΔT0.44))(1/0.725)

k = 0.048 (External) or 0.024 (Internal). Result in mils².

Trace Width

Width = Area / (Thickness × 1.378)

Thickness in oz/ft². 1 oz copper ≈ 1.378 mils thick.

Resistance

R = (ρ × L) / (W × T)

ρ (Copper Resistivity) ≈ 1.7e-6 Ω-cm at room temp.

Power Loss

P = I2 × R

Energy dissipated as heat along the trace length.

How to Use

Calculate PCB trace widths in 3 steps.

1

Define Electrical Load

Enter the maximum Current your trace needs to carry. Select the Copper Weight (usually 1 oz) and whether it’s an External or Internal layer.

2

Set Thermal Constraints

Specify the allowed Temperature Rise (e.g., 10°C means the trace can heat up to 35°C if ambient is 25°C). Higher rise allows thinner traces.

3

Get Trace Dimensions

The tool calculates the minimum Trace Width in mils and mm. It also provides the DC Resistance and Voltage Drop for the specified length.