Engineering Tools

AWG Wire Size Calculator

The American Wire Gauge (AWG) system is the standard for denoting wire thickness. Counter-intuitively, a higher number means a thinner wire.

Use this tool to convert AWG sizes into physical dimensions (Diameter mm, Area mm²) and estimate electrical resistance for copper conductors. Essential for determining the correct wire gauge for power loads.

Select Size

Input

Physical Diameter

mm
in

Electrical Specs (Copper)

Resistance:
Max Amps (Chassis):

Cross-Section Area

Analysis
Visual representation of wire thickness and insulation relative to reference scale 19mm Ref AWG 10 r
mm²
kcmil

Formulas

Diameter (mm)

dn = 0.127 × 92(36-n)/39

Where ‘n’ is the AWG number (e.g., 0000 = -3).

Area (mm²)

An = (π/4) × dn2

Cross-sectional area of the conductor.

Resistance

R ≈ (ρ × L) / A

Uses resistivity of Copper (ρ ≈ 1.68×10-8 Ωm).

Rule of Thumb

+3 AWG ≈ 1/2 Area

Increasing gauge by 3 halves the cross-sectional area.

Common AWG Sizes & Ampacity Chart

This chart provides a quick reference for standard AWG sizes converted to millimeters, along with their maximum current carrying capacity (Ampacity) for chassis wiring.

AWG SizeDiameter (mm)Area (mm²)Max Amps*Common Use
10 AWG2.588 mm5.26 mm²55AMains Power / AC
12 AWG2.053 mm3.31 mm²41AHousehold Outlets
18 AWG1.024 mm0.82 mm²16ALamps, Low Power
24 AWG0.511 mm0.20 mm²3.5AEthernet / USB
30 AWG0.255 mm0.05 mm²0.86AWire Wrap / PCB

* Max Amps for chassis wiring (short distance in free air). Power transmission requires lower limits.

How to Use

Select a size to see dimensions.

1

Select AWG Size

Use the dropdown to pick a standard AWG size. Sizes typically range from 4/0 (0000) (Thickest) to 40 (Thinnest).

2

Check Dimensions

Review the Diameter and Area. Use mm² for standard electrical load calculations.

3

Verify Capacity

Check the estimated Max Amps (Chassis Wiring) to ensure the wire can handle your current.